Tel: +44 (0) 197 825 4472VAMP
Vacuum Press with Dual-Sided Motorised Loading System for Continuous Production
The VAMP vacuum press is unique for its optional dual loading and unloading tray system. Two trays can be alternately moved in and out from both sides of the press using a motorised system, allowing continuous operation, faster cycle times, and improved production efficiency with minimal downtime.
Vacuum Air Press for PVC Foil and Veneer Lamination on Raised MDF Panels with Dual-Tray System
The dual-tray system is designed to maximise productivity by allowing simultaneous operations. While one tray is inside the press during the pressing cycle, the second tray can be prepared with new materials. At the same time, PVC foil trimming can be carried out on the external tray, significantly reducing idle time and increasing overall production efficiency.
The air press is specifically designed for covering raised MDF panels with thermoplastic PVC foils, commonly used in the production of kitchen doors, furniture fronts, and similar decorative components.
Working cycle process:
The production cycle begins with pre-glued MDF panels placed on templates on the bottom tray. The tray is then covered with a perimeter-sealed PVC foil sheet. Excess foil can be trimmed using an optional manual cutting shear.
The tray is automatically inserted into the press. In double-tray versions, loading and unloading occur alternately from both sides of the machine, enabling continuous workflow.
Once closed, the press generates a top vacuum, drawing the heated thermoplastic foil towards the upper heated platen, which softens the material for forming.
Simultaneously, heated air pressure is applied from the top while a high-vacuum system operates from the bottom via a perforated tray grid. This combined pressure and vacuum technology ensures precise, bubble-free forming of PVC or other thermoplastic foils onto raised panel surfaces.
After a short dwell time, the press opens and the tray is removed. The finished panel is then trimmed around the edges for a clean final finish.
Veneer application option:
The system can also be equipped with an optional removable top air membrane, enabling the application of natural veneer (0.4 mm thickness) on both raised and flat panel surfaces.
Optional features:
- Second motorised loading/unloading tray for continuous operation
- Frame with membrane systems (25/14 – 30/14)
- Spare silicone membranes (25/14 – 30/14)
| Data | Value |
|---|---|
| Specific working pressure | 4,5 Kg/cm2 |
| Cylinders diamter | Ø 85 mm |
| Cylinders stroke | 120 mm |
| Tray outside dimensions | 2550×1450 / 3050×1450 mm |
| Tray inside dimensions | 2390×1290 / 2890×1290 mm |
| Useful working dimensions | 2350×1250 / 2850×1250 mm |
| Nr. of pressing cylinders | 8 – 10 |
| Total pressure | 160 / 200 tons |
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