Technical Data
Technical data
| P A R A M E T E R | S T A N D A R D | O P T I O N* |
| MATERIAL INPUT | ||
|---|---|---|
| Length of the entry table |
3,2 – 7,2 m
|
– |
| Tilting the input table | 8° | – |
| Saw Orientation | left | Right |
| Cross table extension | yes – short | yes – chains |
| MATERIAL OUTPUT | ||
| Fixed table | 2 m | Optional extension |
| Mechanization at the output | – | Optional |
| CONTROL | ||
| LCD touch screen | 8″ | – |
| Start of the cutting cycle | pedal | – |
| CUTTING DATA* | ||
| Cutting accuracy | +/- 0.5 mm | – |
| Feed rate | Continuous regulation | – |
| SAW BLADE | ||
| Disc diameter | 600 mm | 550 mm |
| Inner diameter of the clamping hole | 80 mm | – |
| LOADER | ||
| Propulsion | AC servo | – |
| Loader speed | max. 1 m/s | – |
| SAW ENGINE | ||
| Performance | 7,5 kW | 11 kW, 15 kW |
| CONNECTION | ||
| Dust extraction | 2 x Ø 120 mm – 30 m/s | – |
| Compressed air | pressure min. 0.6 Mpa | – |
| Capacitive air consumption | 250 l/min. | – |
| Voltage | ~3x400V/50Hz | – |
* For more information, please refer to the Optional Equipment tab.
Technical data
The Optimization Saw KP 900 EasyCut is designed for production focused on precise cutting, minimizing waste of expensive material, speed, and simultaneously ensuring work safety. The advantage of the machine lies in its high degree of flexibility in the input and output dimensions of the processed material. The saw operation is intuitive, and special software facilitates programming and inputting cutting parameters. KP 900 EasyCut offers expanded options for mechanization at the output.
Device Functions
Length Optimization
This function minimizes waste and maximizes the yield of the assortment. The inserted material is optically scanned by a scanner and automatically arranged precisely for cutting according to the specified lengths of the chosen program. The optimization system always prioritizes the cut of the longest specified length that fits into the inserted material. The saw automatically measures the length of each inserted piece, so it’s not necessary to pre-sort the material by size. In case of marked defects, the material is optically divided into individual pieces (from defect to defect), and these pieces are again individually length-optimized. If the cut piece does not meet the length of the smallest length in the program, it goes to waste. In the selected program, automatic front and rear trimming can be set.
Quality Optimization – Waste
The essence of this function is that the operator visually evaluates the cut piece and marks with special chalk two perpendicular lines indicating the areas with defects that need to be cut out. By passing the scanner with special optics over the cut material, the current positions (chalk marks) of the necessary cuts are recorded. The resulting pieces of various lengths (from defect to defect) are automatically length-optimized and cut into the desired lengths according to the cutting program using software. If the cut piece does not meet the length of the smallest length in the program, it goes to waste. In the selected program, automatic front and rear trimming can be set.
Solid and robust construction with a robust cover
of the cutting area ensures high work safety
The quality of individual components, materials, and processing
ensures smooth operation of the device and long service life in demanding working conditions.
Material flow
In the basic version, the saw is LEFT-oriented, meaning the material flow is from right to left.
Automatic feeding system
It is a combination of sophisticated pushing device and optics. The system is an integral part of the input table. It moves along a precise linear rail with bearings and ensures very precise positioning of the workpiece for cutting (up to ±0.1 mm). Thanks to the integrated optical system, the feeder reads the length of the material, marked defects, and quality.
Clear 15″ touchscreen display
Enables easy and comfortable machine operation. Individual controls are clearly visible, do not strain the operator’s eyes, and provide a perfect overview on the screen. Maximum ergonomics and designed software ensure complete control of the machine for the operator.
Worktable at the input before cutting
Can be smooth or with rollers. It allows the operator to conveniently prepare the material, which is then fed to the input table with the feeder. This eliminates downtime during saw operation and strenuous material handling. The table tilt is 8° and is equipped with a safety flap at its end to prevent unwanted material displacement beyond the operator’s reach.
Basic fixed table at the output after cutting
It is standard two meters long and partially under the cover of the cutting area. The operator can safely remove the cut material without being endangered by any cut-offs, chips, or risking injury from the saw blade. The table tilt is 8°.
Toolbox and network connection
Thanks to the original Toolbox software and network connection via an RJ 45 Ethernet port, you can easily prepare cutting plans or evaluate statistical data comfortably in your office. This standard equipment of the optimization saw significantly increases work efficiency on the machine, and the obtained statistics can serve as a basis for quality control of input material, etc. Toolbox allows integrating the optimization saw into so-called flexible production or production nodes. Data can also be downloaded, transferred, and uploaded via USB.
You can find additional machine options in the “Optional Equipment” tab.
| P A R A M E T E R | S T A N D A R D | O P T I O N* |
| MATERIAL INPUT | ||
|---|---|---|
| Length of the entry table |
3,2 – 7,2 m
|
– |
| Tilting the input table | 8° | – |
| Saw Orientation | left | Right |
| MATERIAL OUTPUT | ||
| Fixed table | 2 m | Optional extension |
| Mechanization at the output | – | Optional |
| CONTROL | ||
| LCD touch screen | 15″ | – |
| Start of the cutting cycle | pedal | – |
| CUTTING DATA* | ||
| Cutting accuracy | +/- 0.3 mm | – |
| Feed rate | Continuous regulation | – |
| SAW BLADE | ||
| Disc diameter | 600 mm | 550 mm |
| Inner diameter of the clamping hole | 80 mm | – |
| LOADER | ||
| Propulsion | AC servo | – |
| Loader speed | max. 1 m/s | – |
| SAW ENGINE | ||
| Performance | 7,5 kW | 11 kW, 15 kW |
| CONNECTION | ||
| Dust extraction | 2x Ø 120 mm – 30 m/s | – |
| Compressed air | pressure min. 0.6 Mpa | – |
| Capacitive air consumption | 250 l/min. | – |
| Voltage | ~3x400V/50Hz | – |
* For more information, please refer to the Optional Equipment tab.
Options
Störi Mantel automatic crosscut saws can be complemented or configured with a wide range of optional equipment. Here, we present the basic options, but if you have a different requirement or inquiry, we would be happy to discuss it with you.
Saw
Right-hand configuration – material flow is from left to right.
More powerful motor – the saw can be equipped with an 11 kW or 15 kW motor.
Saw blade of a different diameter – optionally, the saw can be fitted with a 550 mm diameter blade.
Lifting feeder – pneumatic or mechanical lifting of the feeding arm above the placed material when the feeder returns to the restart position.
Special Model – simplifies the shortening of low-quality material. The operator checks and visually evaluates each piece at the input, choosing lengths using special added buttons in the cutting scheme. The modified feeder with automatic length measurement then measures the material, and the saw cuts it according to the instructions.
Cutting Conditions
Finger pressure guide – increases the accuracy and perpendicularity of the cut. Presses the material against the support during cutting, preventing unintended movement during the cut.
Side pressure guide at the output – useful where long pieces are shortened. The pressure guide increases the accuracy and perpendicularity of the cut.
Mechanization at the Input
Cross-chain feed conveyor – can be 1 or 2 meters long. The number of conveyor arms is determined by the length of the saw’s input table and can be customized according to customer preferences.
Mechanization at the Output
Extension of the basic fixed output table (smooth)
Output fixed table with rollers – facilitates the easy handling of long and heavy material.
Driven roller conveyor – can be up to 4 meters long and 400 mm wide.
Automatic ejector with inclined collecting table (gravity chutes)- simplifies the sorting of shortened material. Automatic saws can have up to two ejectors.
Rake conveyor for cutoffs or blocks.
Special Equipment
Heating of the electrical distribution panel and control panel – necessary if the machine is located in unheated spaces.
STORI MANTEL - KP 900 Automat / Easy Cut
Automatic cross-cut saw
Basic Cutting Modes
1. Manual Mode
You can set each cut length by moving the material using the buttons on the panel or by adjusting the length value on the control panel’s dial. Initiate the cut pressing the button on control board. This mode is suitable for individual sequential cuts.
2. Automatic Mode
a) Set a single cut dimension for the entire length of the input material. Upon initiating the cut with the pedal, the entire material will be automatically cut to this set value. After completing the cut, the feeder will return to the preset length value of the input material. This mode is suitable for the production of pallet blocks, allowing for a quick transition between different values during frequent changes in input material.
b) Set a desired combination of cut dimensions for the entire length of the input material. Initiating the cut with the pedal will result in the automatic cutting of the entire material into these combinations of lengths. After completing the cut, the feeder will return to the preset length value of the input material. The machine’s memory can store up to 10 programs with 10 lengths each, allowing for the easy rewriting, editing, inserting, and deleting of programs. This mode is ideal for achieving high material yield and is particularly useful in the production of cross-sections for a wide range of packaging products. In automatic mode, you can set automatic front and rear trims.
Sturdy and solid construction with a robust cover
in the cutting area ensures high work safety.
Material Flow
In the basic configuration, the saw has a LEFT orientation, meaning the material flow is from right to left.
The quality of individual components, materials, and processing
ensures trouble-free operation and long life in demanding working conditions.
Safety features in the basic equipment
include an electronic packet guard preventing material collision with the upper pressure and an end flap with a safety switch against unintended material ejection beyond the operator’s reach. Priority is given to elements that prevent operator injury or machine damage.
Automatic Loading System
The automatic loading system is part of the basic saw configuration. It is a pushing device that moves along a precise linear rail with bearings. This design ensures the long life of the linear guidance and very precise positioning of the workpiece for cutting.
Integrated Side and Top Pressure
Ensures the secure fixation of the material during the cut, both to the work table and the rear support. This ensures precise, perpendicular cuts without unintended material movement.
Clear LCD Touch Display
Enables easy and comfortable machine control. The individual control elements are well-visible, reduce operator eye strain, and provide a perfect overview. Maximum ergonomics and the designed software ensure complete control over the machine.
Work Table at the Input Before Cutting
This can be smooth or equipped with rollers. It allows the operator to conveniently sort and prepare the material, which is then fed into the loading table. This eliminates downtime during saw operation and strenuous material handling. The table tilt is 8° and is equipped with a safety flap at its end to prevent unintended material ejection beyond the operator’s reach. If the saw is equipped with a cross-loading conveyor at the input, the table tilt is 0°.
Basic Fixed Table at the Output After Cutting
This is standardly two meters long and partially covered in the cutting area. The operator can safely remove the cut material without being endangered by possible cut-offs, chips, or risking injury from the cutting disc. The table tilt is 8°. If the saw is equipped with a cross-loading conveyor at the input, the table tilt is 0°.
For additional machine options, refer to the “Optional Equipment” tab.
Need Finance?
No problem with Pronto Financing
Purchase your next piece of machinery and spread the cost with Pronto.