ASPL – 10M.4P Automatic SIP Production Line

ASPL-10M.4P Automatic SIPs Manufacturing Line with 4 Presses

The ASPL-10M.4P is an advanced production line designed for the automatic manufacturing of SIPs (Structural Insulated Panels) and sandwich panels. Its modular design and high-performance components streamline the SIP panel production process, ensuring efficiency, precision, and consistent quality.

Key Components of the ASPL-10M.4P Production Line

• Portal-Type Mobile Polyurethane Adhesive Extruder (SPL-10M): Delivers precise adhesive application for strong panel bonding.
• Motorised Automatic Roller Conveyor: Ensures smooth and efficient material handling.
• Automatic Distribution Platform: Optimises workflow for seamless integration into the SIP production line.
• Press Station: Features four P-type presses equipped with motorised roller conveyors for uniform panel compression.
• Control Cabinet: Provides reliable operation and precise process control.
• Glue Pump Station: Maintains a steady supply of adhesive throughout the production process.

This line is engineered for high-efficiency SIP panel manufacturing, capable of processing a wide variety of skins and core materials for modern construction applications.

Innovative Adhesive Applicator for High-Performance SIP Manufacturing

The KAM-PRO series adhesive applicator is designed to deliver precision and reliability in SIP panel production and sandwich panel manufacturing. Featuring two-way pneumatic valves and a specialised plasticiser tray, the system prevents premature adhesive reactions inside the applicator nozzles.

For safety and efficiency, the shutter tray automatically closes during a power failure or if the machine stops for more than one minute. This timing can be adjusted based on the adhesive’s open time, while manual closure is possible via a control panel key.

Precision Adhesive Dosing Pumps for Consistent Glue Application

Gluestream machinery uses high-precision adhesive dosing pumps, made from premium metal with precise surface treatment. Radial and axial gaps are kept below 6 microns, and the pumps are designed without sealing rings, gaskets, bushings, or bearings, ensuring durability and long-term performance.

• Automatic torque adjustment compensates for adhesive viscosity changes (±5 g/m²).
• Adhesive jets spaced 8–10 mm apart for accurate glue application.
• Adjustable gluing width: 100 mm via valves or 10 mm by replacing the jet cover in under one minute.
• Jets are made from PTFE for durability.
• Shutter tray seals jets during standby to prevent adhesive polymerisation.

Efficient Panel Handling and Adhesive Feeding

After pressing, panels are automatically transferred to the unloading zone for easy collection with a forklift. The pump station ensures a consistent adhesive supply from the main tank to the applicator and supports IBC containers or 200L drums, using chemical-resistant high-pressure piping for safe and efficient operation.

Enhanced Features for SIP Panel Production

The line can be fitted with Jib-Cranes, allowing operation by a single worker and significantly increasing productivity in SIP manufacturing.

All Gluestream machinery includes a remote access module, providing 24/7 online technical support. Our experienced engineers offer expert guidance on PU adhesive technology and SIP panel production, helping you optimise efficiency and panel quality.