SIPs production line

Most important features of our SIP system:

• ensures low construction and maintenance costs
• guarantees quick turnaround times for facility construction
• provides a healthy indoor climate
• the dry production method minimizes the risk of mold and pests
• the lightweight yet highly durable structure ensures resistance to challenging weather conditions

Basic line parameters:

• high efficiency: up to 440 m² of panels per shift (with a panel thickness of 200mm)
• minimal operator requirement (2-3 people per shift)
• low production costs for finished semi-finished products
• utilization of modern production techniques ensures complete dimensional consistency
• precise craftsmanship aids in assembly and maintains high-quality standards
• energy-efficient and eco-friendly production

The line includes:

• Loading rollers
• Control computer
• Glue spreader
• Pneumatic press
• Feeder of semi-finished products
• Unloading rollers

 

Pneumatic press

Data	Value
Maximum dimensions of the glued element (W x L x H)	1250x3000x1200mm
Movable clamping upper table	✔
Drive in the table for transporting the material stack	✔
Press force	1-20t
Material position sensors	✔
Safety brake	✔
Festo pneumatics	✔
Ironing force	✔
Ironing time	✔
Automatic exit of the material after the set gluing time	✔

Glue spreader

Data	Value
Trickle applicator of polyurethane glue	✔
Glue	one-component + fog application
Max. working width	1250 mm
Max. working length	3000 mm
Max. working height	1200 mm
System to prevent the gate colliding with a pile of material	✔
System to prevent the glue from drying in the nozzles	✔
Simple replacement of the glue nozzles	✔
Controlling the temperature of the dispensed adhesive	✔
Glue tank	200L
Tank	200L
HMI and PLC Siemens	✔
SEW drives	✔
Linear technique Hiw in	✔
Festo pneumatics	✔
The length of the working run	✔
Working travel speed	✔
Speed of return travel	✔
Cladding thickness	✔
The thickness of the cores	✔
Number of panels	✔
Error alerts	✔

Feeder of semi-finished products – Automatic vacuum gripper for insulation boards and cladding

Data	Value
Collection of cladding boards with maximum dimensions of 1250×3000 (width x length)	✔
Maximum load capacity and 35 kg	✔
Sew drives	✔
Linear technique Hiw in	✔
Festo pneumatics	✔
Festo vacuum technology	✔

Loading rollers – Movable roller shutter with electric drive used for loading stacks from the spreader for presses

Data	Value
Transport of stacks with maximum dimensions of 1250×3000 (width x length)	✔
Construction of rails and under the transporter	✔
Lifting capacity and g of the transporter	max. 300 kg
Conveyor position sensors	✔
Automated work	✔

Unloading rollers – Movable roller shutter with electric drive for unloading stacks from presses to further processing/packaging

Data	Value
Transport of stacks with maximum dimensions of 1250×3000 (width x length)	✔
Lifting capacity and g of the transporter	max. 300 kg
Construction of rails and under the transporter	✔
Conveyor position sensors	✔
Automated work	✔

Control computer – Central computer controlling the operation of the glue applicator, plate and core feeder, presses and roller blinds, the Safety system

Data	Value
Device management	✔
Entering material recipes	✔
Production memory	✔

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